Reliable Loader Bushings and Mining Card Wear Parts for All Users

Product Details
Customization: Available
After-sales Service: Issue 100% Recall
Warranty: 180 Sky
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Year of Establishment
2019-12-04
Registered Capital
147802.18 USD
  • Reliable Loader Bushings and Mining Card Wear Parts for All Users
  • Reliable Loader Bushings and Mining Card Wear Parts for All Users
  • Reliable Loader Bushings and Mining Card Wear Parts for All Users
  • Reliable Loader Bushings and Mining Card Wear Parts for All Users
  • Reliable Loader Bushings and Mining Card Wear Parts for All Users
  • Reliable Loader Bushings and Mining Card Wear Parts for All Users
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Basic Info.

Material
Rubber Steel
Certification
ISO10012, ISO/TS16949, ISO9001
Car Make
Volkswagen, WuLing, Benz, BMW, Hyundai, Honda, Toyota, Jeep, Nissan, Ford, Buick, Chery, Chevrolet, Cadillac, Geely, Roewe, Audi, Peugeot, Lexus, Volvo, Mazda, Kia
Position
Chassis System
OEM
Yes
Type
Chassis System
Applicable Temperature
From Minus 60 Degrees to Plus 300 Degrees
Scope of Application
Various Chemical Substances
Custom Specifications
Customizability Can Reach up to 500 Centimeters
Transport Package
Packaging Bag; Cardboard Box
Trademark
Anran
Origin
China Hebei
HS Code
8708809000
Production Capacity
500000pieces/Yaer

Product Description


Discover the magic of the Robber Absorber, a pioneering piece of equipment that ingeniously transforms mechanical vibration kinetic energy into heat energy. This remarkable process is made possible by the high elastic deformation properties inherent in the rubber material, ensuring unparalleled performance.
Its core functions encompass a spectrum of advanced features that redefine efficiency:
Energy Dissipation: Masterfully utilizing viscous shear and elastic hysteresis effects, it effectively consumes vibration energy, paving the way for a smoother operational experience.
Momentum Isolation: By expertly blocking the vibration transmission path, it significantly reduces the risk of system resonance, safeguarding your operations from potential disruptions.
Buffer Protection: With its exceptional ability to absorb shock loads, it extends the service life of your equipment, offering a robust shield against wear and tear.
Zhongmu Rubber is unwavering in its commitment to innovation, continuously developing both existing and new products. We offer customers high-quality, high-performance isolation solutions that set the standard for excellence.

1.Typical Construct Type Comparison: A comprehensive analysis of different construction types to guide your selection.
structured type structure characteristics Dynamic performance parameters application scenarios
Solid compression type Single rubber column (no reinforced layer) Scirrhosity ShoreA70-90 Low-frequency and large-amplitude industrial equipment
Fiber enhancement type Rubber matrix + aramid fiber woven mesh shear modulus15MPa Earthquake absorption of high-speed rail transit
Metal nested type Aluminum alloy shell + rubber lining radial rigidity 500N/mm Generator set vibration isolation
Multi-layer compound NBR base layer + EPDM damping layer + silicone surface layer thermal adaptability -50~+200ºC Semiconductor equipment precision vibration isolation

2.Classical Structure and Its Classification: Delve into the world of classical structures and their distinct classifications.
structure type operational principle typical parameter application scenarios
Compressed shock absorber The rubber column is deformed by the axial compression Scirrhosity60-90 ShoreA,compression ratio30% Car suspension, machine tool shock absorption
Cut-type shock absorber Rubber sheets produce shear deformation under shear sheets shear modulus10MPa,thickness2-5mm Electronic equipment, building vibration isolation
Compound shock absorber Rubber + spring / hydraulic pressure works together Nonlinear stiffness characteristics, with adjustable damping Heavy machinery, high-speed rail track
Damage liner Thin-walled rubber sleeve covers the rotating shaft radial rigidity 50-500N/mm,friction(al) coefficient 0.1-0.3 Rotary shaft frame vibration control

3.Material Type Selection System: An intricate system designed to streamline your material selection process.
Rubber type dynamic modulus (MPa) temperature range(-40ºC~+150ºC) oil resistivity (70#) Typical application
NBR 2-5 -40ºC~+120ºC Volume change rate<10% Automobile shock absorber, hydraulic cylinder bushing
EPDM 3-8 -50ºC~+180ºC Volume change rate<5% Building vibration isolation cushion, wind power sealing
SBR 2-4 -20ºC~+100ºC Volume change rate<15% Industrial floor damping pad
IIR 1-3 -40ºC~+80ºC Volume change<8% Precision instrument vibration absorber

4.International Standard and Test Range: Stay informed with insights into international standards and testing parameters.
criterion test project technical requirement
ISO 9001 quality management system Whole-process traceability
GB/T 10179 Experimental method of rubber shock absorber The deformation was <20% after 10 ^ 6 cycles
ASTM D3452 Schematic drawing test Rehome rate is> 70%
IEC 60068-2-6 Environmental experiments -40ºC ~ + 85ºC cycle aging

5.Failure Mode and Structural Improvements: Explore potential failure modes and structural enhancements to optimize performance.
failure mode analysis of causes Improve the plan
surface checking UV aging (> 2000h exposure) Add UV absorber (carbon black N330)
The central hole collapsed Localized overload (> 150% rated load) Set the safety factor (≥2.5)
Damage recession Liquid erosion (ASTM D471 test) HNBR oil resistant rubber
Install stress cracking Taper fitting (H7 / p6) Add flexible spacer (Shaw 30-50A)

6.Typical Application Scenarios and Product Types: Gain a clear understanding of typical application scenarios across diverse product types.
device type Application site vibration performance Type of shock absorber Type of shock absorber
excavator Rotary turning platform and walking mechanism Low-frequency (2-10Hz) axial vibration Compressed shock absorber Hardness of Shore A 70-90, compression rate of 30%
crane Hanging arm, balance beam Intermediate frequency (10-50Hz) torsional vibration Cut-type shock absorber Shear modulus of 15MPa, 5-8mm in thickness
loader Hanging arm, balance beam High-frequency (50-200Hz) random vibration Compound shock absorber Rubber + metal skeleton, with a damping ratio of ζ =0.8-0.9
road roller Shbrator, self-walking wheel Impact load (5-10ms pulse) hydraulic buffer Ababsorbed energy 200 kJ with response time <50ms
shield tunneling machine Spindle drive, pipe segment assembly machine Multi-axial synchronous vibration (axial + radial) 3 D shock absorption module Flexible connection design, torsional torque 500 N·m

7.Manufacturing Process Flow: A detailed walkthrough of our state-of-the-art manufacturing process.
1.Material Premixing: The first crucial step in our process, ensuring the foundation for quality.
Hot Feeding System: With precision temperature control of ± 1°C, this system guarantees material uniformity at its finest.
Fiber Dispersion: Achieving 95% dispersion, meticulously detected by a laser particle size analyzer.
2.Molding Process: Where innovation meets precision in creating superior products.
Compression Molding: A meticulous process with mold temperature set at 60°C and pressure at 15MPa, held for 30 minutes to ensure quality.
Injection Molding: Featuring screw speeds from 50 to 100 rpm and injection temperatures ranging from 80 to 120°C for optimal results.
Vacuum Vulcanization: Conducted at a pressure of 0.95MPa and a temperature of 150°C over 60 minutes to achieve unparalleled excellence.
3.Reprocessing: Refining our products through advanced techniques.
Surface Treatment: Employing a spray polyurethane anti-fouling coating with a precise 0.2mm thickness for protection.
Performance Optimization: Harnessing the power of microwave vulcanization for a 40% efficiency boost, maintaining temperature variance within ± 2°C.

Reliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All Users
Reliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All UsersReliable Loader Bushings and Mining Card Wear Parts for All Users

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