Customizable Rubber Bushings for Industrial Use in Extreme Conditions

• Customization: Available
• After-sales Service: Issue 100% Recall
• Warranty: 180 Sky
• Position: Chassis System
• Type: Chassis System
• Applicable Temperature: From Minus 60 Degrees to Plus 300 Degrees
• Scope of Application: Various Chemical Substances
• Custom Specifications: Customizability Can Reach up to 500 Centimeters
• Transport Package: Packaging Bag; Cardboard Box
• Trademark: Anran
• Origin: China Hebei
• HS Code: 8708809000
• Production Capacity: 500000pieces/Yaer

Product Description

Introducing the revolutionary rubber absorber, a pinnacle of innovative design, meticulously engineered to transform mechanical vibration kinetic energy into heat. This transformation is expertly achieved through the rubber material's extraordinary high elastic deformation traits, ensuring unparalleled efficiency and exceptional durability in every application.
At the heart of this advanced technology lies a suite of essential functions:
Energy Dissipation: Masterfully capturing vibration energy, this product leverages the dual effects of viscous shear and elastic hysteresis to achieve maximum performance and exceptional results.
Momentum Isolation: By adeptly blocking the vibration transmission path, it significantly diminishes the risk of system resonance, thus enhancing the overall stability and reliability of the system.
Buffer Protection: Designed to expertly absorb shock loads, this feature greatly extends the equipment's lifespan, ensuring outstanding long-term reliability and consistency.
Zhongmu Rubber remains steadfast in its commitment to both current and breakthrough products, consistently delivering high-performance, top-quality isolation solutions that cater to the dynamic needs of our cherished clientele.

1.Typical Construct Type Comparison: Explore the nuanced differences and benefits of various construct types, highlighting their distinctive advantages.

structured type	structure characteristics	Dynamic performance parameters	application scenarios
Solid compression type	Single rubber column (no reinforced layer)	Scirrhosity ShoreA70-90	Low-frequency and large-amplitude industrial equipment
Fiber enhancement type	Rubber matrix + aramid fiber woven mesh	shear modulus≥15MPa	Earthquake absorption of high-speed rail transit
Metal nested type	Aluminum alloy shell + rubber lining	radial rigidity ≥500N/mm	Generator set vibration isolation
Multi-layer compound	NBR base layer + EPDM damping layer + silicone surface layer	thermal adaptability -50~+200ºC	Semiconductor equipment precision vibration isolation

2.Classical Structure and Its Classification: Uncover the traditional structural forms and their systematic categorizations for a comprehensive insight.

structure type	operational principle	typical parameter	application scenarios
Compressed shock absorber	The rubber column is deformed by the axial compression	Scirrhosity60-90 ShoreA,compression ratio≥30%	Car suspension, machine tool shock absorption
Cut-type shock absorber	Rubber sheets produce shear deformation under shear sheets	shear modulus≥10MPa,thickness2-5mm	Electronic equipment, building vibration isolation
Compound shock absorber	Rubber + spring / hydraulic pressure works together	Nonlinear stiffness characteristics, with adjustable damping	Heavy machinery, high-speed rail track
Damage liner	Thin-walled rubber sleeve covers the rotating shaft	radial rigidity 50-500N/mm,friction(al) coefficient 0.1-0.3	Rotary shaft frame vibration control

3.Material Type Selection System: A strategic guide for choosing the ideal material type across a spectrum of applications, ensuring the best possible outcomes.

Rubber type	dynamic modulus (MPa)	temperature range(-40ºC~+150ºC)	oil resistivity (70#)	Typical application
NBR	2-5	-40ºC~+120ºC	Volume change rate<10%	Automobile shock absorber, hydraulic cylinder bushing
EPDM	3-8	-50ºC~+180ºC	Volume change rate<5%	Building vibration isolation cushion, wind power sealing
SBR	2-4	-20ºC~+100ºC	Volume change rate<15%	Industrial floor damping pad
IIR	1-3	-40ºC~+80ºC	Volume change<8%	Precision instrument vibration absorber

4.International Standard and Test Range: Conform with global standards and delve into the expansive test range that promises superior quality.

criterion	test project	technical requirement
ISO 9001	quality management system	Whole-process traceability
GB/T 10179	Experimental method of rubber shock absorber	The deformation was <20% after 10 ^ 6 cycles
ASTM D3452	Schematic drawing test	Rehome rate is> 70%
IEC 60068-2-6	Environmental experiments	-40ºC ~ + 85ºC cycle aging

5.Failure Mode and Structural Improvements: Examine potential failure modes and discover pioneering structural advancements to effectively address them.

failure mode	analysis of causes	Improve the plan
surface checking	UV aging (> 2000h exposure)	Add UV absorber (carbon black N330)
The central hole collapsed	Localized overload (> 150% rated load)	Set the safety factor (≥2.5)
Damage recession	Liquid erosion (ASTM D471 test)	HNBR oil resistant rubber
Install stress cracking	Taper fitting (H7 / p6)	Add flexible spacer (Shaw 30-50A)

6.Typical Application Scenarios and Product Types: A comprehensive depiction of common application scenarios alongside the diverse range of available product types.

device type	Application site	vibration performance	Type of shock absorber	Type of shock absorber
excavator	Rotary turning platform and walking mechanism	Low-frequency (2-10Hz) axial vibration	Compressed shock absorber	Hardness of Shore A 70-90, compression rate of 30%
crane	Hanging arm, balance beam	Intermediate frequency (10-50Hz) torsional vibration	Cut-type shock absorber	Shear modulus of 15MPa, 5-8mm in thickness
loader	Hanging arm, balance beam	High-frequency (50-200Hz) random vibration	Compound shock absorber	Rubber + metal skeleton, with a damping ratio of ζ =0.8-0.9
road roller	Shbrator, self-walking wheel	Impact load (5-10ms pulse)	hydraulic buffer	Ababsorbed energy 200 kJ with response time <50ms
shield tunneling machine	Spindle drive, pipe segment assembly machine	Multi-axial synchronous vibration (axial + radial)	3 D shock absorption module	Flexible connection design, torsional torque 500 N·m

7.Manufacturing Process Flow: An all-encompassing overview of our advanced and efficient manufacturing processes, ensuring flawless quality and precision.
1.Material Premixing: A crucial initial phase ensuring optimal material uniformity and excellence.
Hot Feeding System: Precision temperature regulation at ± 1°C maintains material consistency, forming a critical component of our quality assurance practices.
Fiber Dispersion: Achieving an impressive 95% dispersion, validated through laser particle size analysis, for unmatched consistency and superior performance.
2.Molding Process: A refined process ensuring impeccable product formation and unmatched quality at every stage.
Compression Molding: With mold temperature accurately set at 60°C and pressure at 15MPa, this method secures consistent quality, with a pressure-holding time of 30 minutes to ensure optimal results.
Injection Molding: Featuring a screw speed range of 50 to 100 rpm and injection temperatures between 80 to 120°C, this process guarantees versatile and precise results.
Vacuum Vulcanization: Executed at a pressure of 0.95MPa and a temperature of 150°C over 60 minutes, delivering outstanding material properties and performance.
3.Reprocessing: A pivotal stage that elevates the product's finish and functionality.
Surface Treatment: By applying a spray polyurethane anti-fouling coating at 0.2mm thickness, this treatment ensures a robust and immaculate finish.
Performance Optimization: Through microwave vulcanization, we achieve a remarkable 40% efficiency enhancement, maintaining a temperature variance of ± 2°C for optimal performance.