Rubber tubing is a versatile and essential tubular product primarily crafted from high-quality rubber. It typically comprises an inner and outer rubber layer enhanced with a robust skeleton layer. This superior tubing is designed to proficiently transport gases, liquids, slurries, or granular materials with ease. Its core functionality lies in facilitating the seamless transmission of media, thanks to its elastic sealing and pressure-bearing capabilities. Rubber tubing finds extensive applications across a diverse array of fields, including industry, automotive, and medical treatment, making it an indispensable component in modern technology.
1. Introduction of Rubber Pipe Material: Discover the Essential Foundation of High-Performance Tubing
Crude Rubber: With remarkable high elasticity, impressive wear resistance, and excellent bending and scratching characteristics, crude rubber is ideally suited for low-pressure environments, ensuring durability and reliability.
Protobutadiene Rubber (SBR): Known for its exceptional wear resistance and cost-effectiveness, SBR is a popular choice. However, it is important to note its limitations in oil resistance.
Cis-Polybutadiene (BR): This material offers superior moisture resistance and outstanding low-temperature resilience, maintaining its elasticity even at -50ºC, ensuring performance in demanding conditions.
Nitrile Rubber (NBR): Renowned for its excellent oil resistance, particularly against mineral oils and lubricating oils, NBR is a top choice despite its weaker ozone and high-temperature resistance.
Chloroprene Rubber (CR): CR is celebrated for its balanced performance, offering oil resistance, ozone resistance, and aging resistance, making it a well-rounded material for various applications.
EPDM Rubber (EPDM): With exceptional high-temperature resistance (-50~150ºC) and strong weather resilience, EPDM is perfect for long-term outdoor exposure, ensuring stability and longevity.
Fluorine Rubber (FKM): Famed for its high-temperature endurance (-20~250ºC) and robust chemical corrosion resistance, FKM is ideal for extreme environments that demand superior durability.
Silastic (VMQ): Withstanding high temperatures (-70~300ºC) while offering high transparency and excellent electrical performance, VMQ is perfect for demanding applications.
Chlorinated Sulfated Polyethylene Rubber (CSM): Known for its resistance to strong acids and alkalis, including concentrated sulfuric and nitric acids, CSM excels in strong permeability resistance.
Conductive Rubber: Featuring built-in conductive fibers or metal mesh, conductive rubber is engineered to effectively prevent static accumulation, ensuring safety and functionality.
Fire Retardant Rubber: Enhanced with flame retardants like aluminum hydroxide, this rubber has passed the UL 94 flame retardant certification, providing superior protection against fire hazards.
2. Structural Composition of the Rubber Pipe: Unveiling the Ingenious Design Behind Resilient Tubing
The Glue Layer: This critical component is in direct contact with the conveying medium and is enhanced with wear and corrosion resistance, including oil, acid, and alkali resistance.
| casing pyl |
Enhance the strength of the tube body, including cotton thread, steel wire, synthetic fiber, etc., to determine the pressure bearing capacity (e. g., the steel wire woven layer can withstand 80~600MPa pressure). |
| External glue layer |
Protect the internal structure from the external environment (such as ultraviolet light, mechanical friction). |
3. Structurally, rubber pipes are categorized into a variety of innovative types. These include sandwich hoses, braided hoses, winding hoses, and full hoses, each designed to meet specific requirements.
4. Working Principle of Rubber Pipe: Exploring the Mechanics of Efficient Media Transmission through Advanced Tubing Technology
| Pressure transmission and energy buffer |
The hydraulic hose transfers the force through the fluid pressure, and uses the elastic shape of the rubber to absorb the pressure pulsation, and reduce the vibration of the system. For example, the hydraulic pipe of construction machinery bears high pressure (up to 60MPa or above) through a multi-layer steel wire reinforced layer. |
| Shock absorption and displacement compensation |
Rubber soft connection (e. g., flexible rubber joint) absorbs pipe displacement through the elastic deformation of the curtain layer and wire ring to reduce operating noise, which is suitable for pump valve connection and frequent vibration line. |
| Media isolation and leakage prevention |
The compactness of the inner adhesive layer combines with the protection of the outer adhesive layer to prevent the leakage of water, gas or chemicals. For example, the mobility of the coolant between the car radiator and the engine. |
5. Application Areas: Highlighting the Diverse and Dynamic Uses of Rubber Pipes Across Multiple Sectors
| industrial circle |
Welding gas delivery, hydraulic system, mine ventilation. |
| automotive filed |
Coolant circulation, fuel transmission, air-conditioning system. |
| Medical field |
Infusion tube, surgical instrument catheter. |
| The field of agriculture |
Irrigation system, aquaculture equipment. |
| New energy field |
Automobile battery and wind turbine cooling system, etc. |
6. Standardization and Security Guarantee: Ensuring Quality and Safety Through Rigorous Standards and Reliable Security Measures
| high-voltage insulation test |
Burst pressure is 3 times the working pressure (such as hydraulic hose). |
| degradation testing |
Simulated high temperature / UV environment assessment life (theoretical value of more than 15 years). |
| Environmental requirements |
Biological based rubber and low VOC (volatile organic compounds) formula meet the sustainable development needs. |
Absorb the impressive capabilities of rubber and plastic products crafted with cutting-edge production equipment and extensive technical expertise. We customize a vast array of specifications and materials, ensuring our rubber products meet the highest standards and diverse needs.
){kind=link}