We Offer Custom Services From Source Factories, Capable of Producing Various Models and Materials of Rubber Parts According to Demand.

• Customization: Available
• Material: Polyurethane Rubber
• Application: Machinery
• Effect: Mechanical Rubber Parts
• Cross-Section Shape: Multiple Specifications
• Applicable Temperature: From Minus 60 Degrees to Plus 300 Degrees
• Scope of Application: Various Chemical Substances
• Custom Specifications: Customizability Can Reach up to 500 Centimeters
• Transport Package: Packaging Bag, Cardboard Box
• Trademark: Anran
• Origin: China Hebei
• HS Code: 4017002000
• Production Capacity: 1000000pieces/Year

Product Description

Product Description

The customization process for rubber products is a systematic approach to processing rubber materials tailored to product requirements. It encompasses material selection, performance optimization, and the adjustment of process parameters. The following outlines the core processes and technical aspects, as informed by industry practice:

1. Raw Material Preparation and Pretreatment

1. Main Material Selection
Depending on the product's intended use, select the appropriate type of raw rubber, such as natural rubber (for high elasticity), nitrile rubber (for oil resistance), silicone rubber (for high temperature resistance), etc.

2. Compound Agent Dispensing
Add vulcanizer (sulfur or peroxide), promoter, anti-aging agent, filler (carbon black or white carbon black), etc., and customize the performance by accurate weighing (with an error of 0.1%).

3. Treatment of Reinforcement Materials
The skeletal material (steel wire or fiber) should be pretreated by soaking in rubber and drying at 60-70°C to enhance the binding strength with the rubber.

2. Plastic Refining Process
Lower the molecular weight of the raw glue through mechanical extrusion (using an opening machine) or thermal oxidative degradation (using a compacting machine) to improve plasticity.

1. Mechanical Plastic Smelting: Maintain a temperature of 60°C and reduce the viscosity to below 60.
2. Thermoplastic Refining: Suitable for natural rubber pretreatment, introduce compressed air.

3. Mixed Refining Process
Uniformly disperse the mixture in the rubber refining machine to form a mixed rubber with consistent properties.
Key control points: temperature (≤120°C), time (5-15 minutes), and roll distance (1-3mm).
Customized adjustments:
1. For high wear-resistant products: increase the carbon black content to 40-50 parts by weight.
2. For high temperature resistant products: add zinc oxide (5-8 parts by weight) and a silane coupling agent.
3. For the moulding process:

Placement forming	Suitable for rubber plates and sealing strips, it is necessary to control the adhesive thickness tolerance within ± 0.1mm.
Extrusion and shaping	For the hose and sealing ring, the design of the mouth die directly affects the accuracy of the section.
Modular pressure molding	Metal-rubber composite molds should be used for complex structures.
Injection molding	Complex structural parts are multi-material composite components

Detailed Photos

Product Parameters

 

Comparison of key performance parameters

index	NR	NBR	FKM	SIR	EPDM
Temperature resistance range	-60~100ºC	-25~130ºC	-20~250ºC	-70~300ºC	-60~150ºC
oil resistivity	insufficient	excellent(NBR40)	extremely excellent	insufficient	insufficient
ozone resistance	insufficient	insufficient	excellent	excellent	excellent
abrasion performance	excellent	middle	middle	insufficient	excellent
Electric insulation	excellent	insufficient	insufficient	excellent	excellent

Packaging & Shipping

Installation Instructions

Suggestions for type selection

Oil resistance scene	Nitrile rubber (NBR) or fluorine rubber (FKM) is preferred
hot environment	Silicone rubber (VMQ) or fluorine rubber (FKM)
resistance to chemical attack	Chlorosulfated polyethylene (CSM) or fluorine rubber (FKM)
dynamic packing	Ethpropylene rubber (EPDM) or polyurethane rubber (PU)

 

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