Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance

Product Details
Customization: Available
After-sales Service: Issue 100% Recall
Warranty: 180 Sky
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Year of Establishment
2019-12-04
Registered Capital
147802.18 USD
  • Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance
  • Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance
  • Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance
  • Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance
  • Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance
  • Custom Subway Shock Absorber for Trains, Designed for Chemical Resistance
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Basic Info.

Material
Rubber Steel
Certification
ISO10012, ISO/TS16949, ISO9001
Car Make
Volkswagen, WuLing, Benz, BMW, Hyundai, Honda, Toyota, Jeep, Nissan, Ford, Buick, Chery, Chevrolet, Cadillac, Geely, Roewe, Audi, Peugeot, Lexus, Volvo, Mazda, Kia
Position
Chassis System
OEM
Yes
Type
Chassis System
Applicable Temperature
From Minus 60 Degrees to Plus 300 Degrees
Scope of Application
Various Chemical Substances
Custom Specifications
Customizability Can Reach up to 500 Centimeters
Transport Package
Packaging Bag; Cardboard Box
Trademark
Anran
Origin
China Hebei
HS Code
8708809000
Production Capacity
500000pieces/Yaer

Product Description


Experience the transformative power of our Custom Subway Shock Absorber for Trains. This ingenious device seamlessly converts mechanical vibration kinetic energy into heat energy. The high elastic deformation properties of its premium rubber material ensure reliable absorption, making it an essential asset for vibration control.
Discover its core functions, which redefine efficiency and reliability:
Efficient Energy Dissipation: By exploiting the viscous shear and elastic hysteresis effects, it expertly consumes vibration energy, ensuring smooth and quiet operation.
Advanced Momentum Isolation: It effectively blocks the transmission path of vibrations, significantly reducing the risk of system resonance and enhancing operational safety.
Comprehensive Buffer Protection: This shock absorber excels in absorbing shock loads, thereby extending the service life of your equipment and safeguarding your investment.
At Zhongmu Rubber, we are committed to innovation and quality. We continuously develop both existing and new products to provide our customers with superior, high-performance isolation solutions tailored to their needs.

1.Explore Typical Construct Type Comparison:
structured type structure characteristics Dynamic performance parameters application scenarios
Solid compression type Single rubber column (no reinforced layer) Scirrhosity ShoreA70-90 Low-frequency and large-amplitude industrial equipment
Fiber enhancement type Rubber matrix + aramid fiber woven mesh shear modulus15MPa Earthquake absorption of high-speed rail transit
Metal nested type Aluminum alloy shell + rubber lining radial rigidity 500N/mm Generator set vibration isolation
Multi-layer compound NBR base layer + EPDM damping layer + silicone surface layer thermal adaptability -50~+200ºC Semiconductor equipment precision vibration isolation

2.Discover Classical Structure and Its Classification:
structure type operational principle typical parameter application scenarios
Compressed shock absorber The rubber column is deformed by the axial compression Scirrhosity60-90 ShoreA,compression ratio30% Car suspension, machine tool shock absorption
Cut-type shock absorber Rubber sheets produce shear deformation under shear sheets shear modulus10MPa,thickness2-5mm Electronic equipment, building vibration isolation
Compound shock absorber Rubber + spring / hydraulic pressure works together Nonlinear stiffness characteristics, with adjustable damping Heavy machinery, high-speed rail track
Damage liner Thin-walled rubber sleeve covers the rotating shaft radial rigidity 50-500N/mm,friction(al) coefficient 0.1-0.3 Rotary shaft frame vibration control

3.Master the Material Type Selection System:
Rubber type dynamic modulus (MPa) temperature range(-40ºC~+150ºC) oil resistivity (70#) Typical application
NBR 2-5 -40ºC~+120ºC Volume change rate<10% Automobile shock absorber, hydraulic cylinder bushing
EPDM 3-8 -50ºC~+180ºC Volume change rate<5% Building vibration isolation cushion, wind power sealing
SBR 2-4 -20ºC~+100ºC Volume change rate<15% Industrial floor damping pad
IIR 1-3 -40ºC~+80ºC Volume change<8% Precision instrument vibration absorber

4.Understand International Standards and Test Ranges:
criterion test project technical requirement
ISO 9001 quality management system Whole-process traceability
GB/T 10179 Experimental method of rubber shock absorber The deformation was <20% after 10 ^ 6 cycles
ASTM D3452 Schematic drawing test Rehome rate is> 70%
IEC 60068-2-6 Environmental experiments -40ºC ~ + 85ºC cycle aging

5.Investigate Failure Modes and Structural Improvements:
failure mode analysis of causes Improve the plan
surface checking UV aging (> 2000h exposure) Add UV absorber (carbon black N330)
The central hole collapsed Localized overload (> 150% rated load) Set the safety factor (≥2.5)
Damage recession Liquid erosion (ASTM D471 test) HNBR oil resistant rubber
Install stress cracking Taper fitting (H7 / p6) Add flexible spacer (Shaw 30-50A)

6.Explore Typical Application Scenarios and Product Types:
device type Application site vibration performance Type of shock absorber Type of shock absorber
excavator Rotary turning platform and walking mechanism Low-frequency (2-10Hz) axial vibration Compressed shock absorber Hardness of Shore A 70-90, compression rate of 30%
crane Hanging arm, balance beam Intermediate frequency (10-50Hz) torsional vibration Cut-type shock absorber Shear modulus of 15MPa, 5-8mm in thickness
loader Hanging arm, balance beam High-frequency (50-200Hz) random vibration Compound shock absorber Rubber + metal skeleton, with a damping ratio of ζ =0.8-0.9
road roller Shbrator, self-walking wheel Impact load (5-10ms pulse) hydraulic buffer Ababsorbed energy 200 kJ with response time <50ms
shield tunneling machine Spindle drive, pipe segment assembly machine Multi-axial synchronous vibration (axial + radial) 3 D shock absorption module Flexible connection design, torsional torque 500 N·m

7.Comprehend the Manufacturing Process Flow:
1.Material Premixing Excellence:
Hot Feeding System: Experience precision with temperature control at ± 1°C, ensuring uniformity in material distribution.
Fiber Dispersion Mastery: Achieving 95% dispersion accuracy, meticulously detected by a laser particle size analyzer for optimal quality.
2.Precision Molding Process:
Compression Molding: Mold temperature set at 60°C, pressure at 15MPa, with a robust pressure holding time of 30 minutes for superior results.
Injection Molding: Screw speed ranges from 50 to 100 rpm, with injection temperatures between 80 to 120°C for precise craftsmanship.
Vacuum Vulcanization: At a pressure of 0.95MPa and temperature of 150°C, this process lasts 60 minutes to ensure excellence.
3.Reprocessing Mastery:
Surface Treatment: Featuring a 0.2mm thick spray of polyurethane anti-fouling coating for enhanced durability and protection.
Performance Optimization: Enjoy a 40% efficiency improvement with our microwave vulcanization, maintaining precise temperature variance at ± 2°C.

Custom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical Resistance
Custom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical ResistanceCustom Subway Shock Absorber for Trains, Designed for Chemical Resistance

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